Shop Floor
The work in front of each machine, what was made, and every minute it did not run.
11 steps · 10 questions · 8 screens on this shelf
The screens on this shelf
Report
Dispatch List
What is in front of each work center, in the order it should be run. Work that cannot start yet is shown and marked rather than hidden — a list that quietly drops rows is one operators stop trusting.
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Workspace
Station Terminal
One machine, one operator, one screen: the job in front of it, the buttons to report what was made, and the one to say why it stopped.
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View
Confirmations
What was made at each operation, by whom and on what. Good, scrap and rework are three quantities with three costs, and setup time is separated from run time.
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Records
Downtime
Every stop, coded. An open row is the machine being down right now, which is what the andon board reads.
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Records
Rework Orders
Rework is a document, not a footnote. Absorbed into the original order it is invisible, which is why plants believe their yield is better than it is.
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Records
Material Staging
The request to have material at the line before it is needed. A request rather than a movement: the movement is a warehouse task, and this is the manufacturing half of that conversation.
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Records
Production Shifts
The buckets OEE, downtime and confirmations are summed into. Deliberately thin — HRMS owns rosters and who is actually on shift.
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Records
Reason Codes
One list for stoppages, scrap and rework, because the analysis is the same analysis. The loss bucket is what lets an OEE figure be decomposed without tagging anything twice.
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